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Wire Rod Mill

Wire Rod Mill

High-Speed Wire Rod Mills | Precision Rolling Solutions | Turnkey Supplier
Produce high-quality wire rods Φ5–Φ25 mm with precision, efficiency, and reliable quality. We are a professional manufacturer and global supplier of wire rod mills, providing over 15 years of experience in designing, producing, and exporting steel rolling equipment. As a trusted partner, we provide not only machines but also technical support, spare parts, and turnkey project services to ensure your production success.

What is Wire Rod Mill ?

A Wire Rod Mill is a specialized rolling mill for producing wire rods, which are the hot-rolled profiles with the smallest cross-section size. Wire rods are rolled from billets into finished products with a high total elongation coefficient, meaning the steel undergoes significant deformation during rolling.Wire rod mills have the largest number of mill frames and the most finely divided labor among hot-rolled long products. Each stand is designed for a specific step in the reduction process to ensure uniform diameter, excellent surface quality, and optimal mechanical properties.
 

Introduction to Wire Rod Mill

Wire Rod Mill adopts continuous rolling technology, which can rapidly deform the steel billet and continuously roll it to produce high-quality precision copper wire, aluminum wire and various steel wires. At the same time, according to different needs, Wire Rod Mill can also process steel wire, aluminum wire and others into products of different specifications and materials, thereby meeting the diversified needs of the market.

During the production process of wire rod mills, repeated processing is not required. Due to its high-efficiency continuous rolling technology, its production efficiency is very high, which can not only improve production efficiency, but more importantly, can reduce production costs. In addition, the use of wire rod mills can also reduce labor costs and material costs, and use resources more efficiently.

The rolling process of the wire rod mill has a high degree of stability and precision. The rolled products have high surface finish, and the dimensional accuracy and shape accuracy are highly guaranteed. Not only that, the wire rod mill can also process different materials according to production needs, making the steel wire, copper wire and other products produced become popular products in the market.

Wire Rod Mill has a high level of automation and is safer and more reliable during operation. A variety of advanced safety measures are used to ensure operator safety. During the operation of the wire rod mill, the operating status of the equipment can also be monitored to provide timely alarm for accidents.

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  • High Quality

    The material of the roller body generally use high-strength alloy steel or hard surface-coated steel to withstand greater rolling pressure and wear.

  • Customized Design

    Customized design according to the actual needs of customers.

  • Good Performance

    The transmission system adopts electric transmission mode, which has high precision and strong stability. The bearings have strong wear resistance and toughness and can adapt to high-speed rotation and high impact loads.

Product Features

Using multi-stage reducer, high-speed and high-efficiency rolling processing can be achieved. The control system adopts PLC and computer linkage control technology to realize automatic control of the rolls and improve control accuracy and production efficiency. Suitable for rolling a variety of materials, including steel, copper, aluminum, etc. And different sizes and shapes can be designed by replacing different rollers.

Working Principle

Through the rotational motion of the roller and the feeding motion of the wire, the wire can be gradually pressed into the required shape and size through rollers of different sizes. The metal wire is passed through a series of rollers and deformed during the rolling process, gradually reducing the cross-sectional area and dimensional accuracy of the wire, thereby achieving the required specifications and accuracy requirements. At the same time, the wire being rolled can be also affected by the friction and force of the rollers, which changes the internal structure of the material and further improves the strength and toughness of the wire rod.

Specification

Type         
 

Power
KW

Rolling Speed
M/S

Feed section
mm

Rolling specification
 

H250-4 240 2.5-4 60*60 Ø8-32
H250-5 500 2.5-5 50*50 Ø6.5-32
H280-5 630 2-2.5 70*70 Ø6.5-32
H300-5 680 2-2.5 90*90 Ø6.5-32
H350-5 800 2-2.5 90*90 Ø6.5-32

*The output will vary according to different materials, feed particle size and other factors